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Web Based Monitoring System is the measuring and recording of physical or electrical parameters over a period of time. Some applications require only a single measurement, while others may require multiple channels and multiple types of measurements. Web Based Monitoring System is available with various channel configurations: single-channel devices, multichannel devices, and modular devices with a mixture of measurement types. It can measure different types of signals and sensors including the following Production (Counting, Kgs, No of Rolls), Stoppage (Storage, Lycra, Needle Break, Oil Breakage, Others), Counting Alert, Line Voltage, Phase Voltage, Current, Kilo Watts, Frequency, Power Factor, KWH

 

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Block Diagram for Web Based Online Monitoring System
 
 
 
Block Diagram for Web Based Monitoring System (Knitting - Wired)
 
 
Block Diagram for Web Based Monitoring System (Knitting - Wireless)
 

 

Advantage of Web Based Monitoring System

 

This presents the following advantages over traditional stand-alone Web Based Monitoring System

 

Production Details
Integrated All information about Machines at one Server
Clarify Weak Areas Machine Running Time
Utilization Efficiency Production Efficiency
Installed Efficiency Instantaneous RPM and Average RPM
Production in Pick Counting and Kgs No of Rolls
Various Stop Time Storage Stop with Duration
Minutes / Storage Storage / Hour
Lycra Stop with Duration Minutes / Lycra
Lycra / Hour Other Stop with Duration
Minutes / Other Other / Hour
Short Stops with Duration Minutes/Short Stops
Short Stops/Hour
Long Stops with Duration like Electrical, Mechanical, Needle, Power Failure and etc
Hour Wise Production(Pick Counting and Kgs) and Stop(Storage,Lycra and Others) Report with Analysis
Instant alerts for Order Status, Stoppages, Counting, RPM etc..
Production Planning and Order status Reports Automatic and Manual Roll Doff
Automatic and Manual Employee Planning and Allocation Employee Analysis
Dashboard For Immediate Response Various Types Of Charts Like Line, Bar and Pie
Monitoring Screen For Production, Stoppage, RPM and Operator Details
Hour / Shift / Day wise /From To Production and Stoppage Reports
Monthwise Report For Production and Stoppage
Comparision Report For Any TWO Parameters
Units/Kgs

 

 

Usage Of Bar Code
Fabric Design Details Stop Code Details
Operator Details Technician Details Supervisor Details
Operator Group Details Technician Group Details Supervisor Group Details

 

 

Multilayer Lamp
To indicate Storage Stop Lycra Stop Others Stop
Countig Alert Roll Cut

 

 

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Energy Details
Line Voltage(R Phase,Y Phase, B Phase)
Phase Voltage (RY Phase,YB Phase,BR Phase)
Current (R Phase,Y Phase, B Phase,Total)
Power Factor(R Phase,Y Phase, B Phase, Average - Instantaneous)
Watts (R Phase,Y Phase, B Phase ,Total)
Frequency
VAR (R Phase,Y Phase, B Phase ,Total)
VA (R Phase,Y Phase, B Phase ,Total)
KWH

 

 

Humidity
Minimum Humidity Value(Rh) Maximum Humidity Value(Rh) Live Humidity Value(Rh)

 

 

Temperature
Minimum Temperature Value(Celsius) Maximum Temperature Value(Celsius) Live Temperature Value(Celsius)

 

 

 

Sample Screen Shots