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Web Based Monitoring System is the measuring and recording of physical or electrical parameters over a period of time. Some applications require only a single measurement, while others may require multiple channels and multiple types of measurements. Web Based Monitoring System is available with various channel configurations: single-channel devices, multichannel devices, and modular devices with a mixture of measurement types. It can measure different types of signals and sensors including the following Production (Set Number wise, Beam wise), Various Stoppages, Line Voltage, Phase Voltage, Current, Kilo Watts, Frequency, Power Factor, KWH, Humidity and Temperature

 

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Block Diagram for Web Based Online Monitoring System
 
 
Block Diagram for Web Based Monitoring System (Sizing - Wireless)
 
 
 
Block Diagram for Web Based Monitoring System (Sizing - Wired)
 

 

Advantage of Web Based Online Monitoring System

 

This presents the following advantages over traditional stand-alone Web Based Monitoring System

 

Production Details
Integrated All information about Machines at one Server
Clarify Weak Areas Machine Running Time
Actual Efficiency Production Efficiency
Installed Efficiency Utilization Efficiency
Instantaneous RPM and Average RPM Set Number wise, Beam wise
Long Stops with Duration
Set Number wise Details Beam Details
Monitoring Screen For Production
Hour / Shift / Day wise /From To Production Reports
Monthwise Report For Production
Comparision Report For Any TWO Parameters
Units/Beams

 

 

Usage Of Bar Code
Set Number wise Details Beam Details Stop Code Details

 

 

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Energy Details
Line Voltage(R Phase,Y Phase, B Phase)
Phase Voltage (RY Phase,YB Phase,BR Phase)
Current (R Phase,Y Phase, B Phase,Total)
Power Factor(R Phase,Y Phase, B Phase, Average - Instantaneous)
Watts (R Phase,Y Phase, B Phase ,Total)
Frequency
VAR (R Phase,Y Phase, B Phase ,Total)
VA (R Phase,Y Phase, B Phase ,Total)
KWH

 

 

    Features

     

  • Web Based Monitoring System is a microprocessor based real time on-line Production Monitoring System. It acquires data directly from the machines by means of signals. Web Based Monitoring System automates the production data directly to computer for warping departments.
  • Various stoppages are directly recorded to computer as Various stoppages. This greatly helps the management to control the stoppage variation and thereby to improve productivity.
  • For every stoppage, Web Based Monitoring System records the start time and end time of the stoppage against the machine, shift and date. The user is allowed to change a suitable reason for such a stoppage from the existing stop reasons at the end of a shift or latter on. Also, the user is allowed to eliminate certain type of stoppages for which the duration is less than out of production time so and which are not considered while production calculation. This greatly improve the accuracy in production calculation.
  • Web Based Monitoring System information with respect to RPM, Meter / Minutes, Production, Efficiency and Stoppages are available to the user up to the minute.
  • User friendly Web based Software. User can monitor the industry anywhere from the world through Internet. Integrated information of all Machines at one place. Monitoring Screen to show current month, Previous Shift, Previous Day and current shift status with easily understandable user friendly GUI.
  • Dash board for cumulative display of collected data in a single page. Running and Stoppage machines with their percentage. Efficiency wise machines counting with percentage. Instantaneous and Running shift efficiency and production data in the dash board view.
  • Various Reports on Production, Stoppage & Efficiency based on selected criteria.
  • Each detailed report will say the working machine's for the day performance along with the up to date performance is the special quality of Web Based Monitoring System software.
  • Performance of any Machine, Set Number , Beam, Employee or Group can be analyzed at any point of time for any chosen period of working. For any chosen period can be analyzed.
  • Real time and past data comparison on Machine, Set Number, Beam Number, Operator, Technician, Supervisor, Operator Group, Technician Group, Supervisor Group, Buyer, Order etc.,.
  • Periodical Break analysis and Efficiency Graphs to improve Production and Quality.
  • Production Planning and Order status Reports.
  • Projected Production information to improve current shift Production & Efficiency.
  • Our Web Based Monitoring System software allows the user to input worker's planning and existing men allocation and details.
  • Total working performance of Mills for last shift would be immediately available to the current shift Executives.
  • Total working performance of the Mills for a day would be immediately available after the end of the day to the Top Executives. Month end Production report and stoppages analysis reports are immediately available after the month end without any manual preparation.
  • There is no manual calculation and integration is required at any point of time for any kind of report.
  • As the production parameters are directly recorded from the machines, the special efforts of the system can be realized and the time reduction in the clerical work can be understood.
  • Web Based Monitoring System software is also allows direct input for production and other working details. Which are not censored by Web Based Monitoring System. This helps the management to have total production monitoring through computer. The management can realize the completeness in computerizing the production activity.
  • In most of the reports Mills standard has been compared.
  • More than 200 different kinds of reports are available. Each of these reports are carefully designed and are very meaningful to control the production routines in all respects.
  • Graphical representation of data with respect to productivity and stoppage are also available for quick and easy understanding of the Mills performance.
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    Additional Features
     
     
  • ERP Interface.
  • SMS Alerts (Optional).
  • Provision to send reports by e-mail automatically (Optional).
  • Provision to connect big LED / LCD screens (Optional).
  • Provision to show Running Display.