Tekhsol

Spinning

Web Based Monitoring System is the measuring and recording of physical or electrical parameters over a period of time. Some applications require only a single measurement, while others may require multiple channels and multiple types of measurements. Web Based Monitoring System is available with various channel configurations: single-channel devices, multichannel devices, and modular devices with a mixture of measurement types. It can measure different types of signals and sensors including the following Production (Hanks, Kgs, Grams/Spindle, Meter/Minutes, Spindle Speed, TPI, TPM), Stoppage (Manual, Doff, Electrical, Mechanical), Line Voltage, Phase Voltage, Current, Kilo Watts, Frequency, Power Factor, KWH, Humidity and Temperature

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Block Diagram for Web Based Online Monitoring System

Block Diagram(Wireless) - Web Based Online Monitoring System for Spinning

Block Diagram(Wired) - Web Based Online Monitoring System for Spinning

Advantage of Web Based Monitoring System

This presents the following advantages over traditional stand-alone Web Based Monitoring System

Production Details

Integrated All information about Machines at one Server

Clarify Weak Areas	Machine Running Time

Actual Efficiency	Production Efficiency

Installed Efficiency	Utilization Efficiency

Instantaneous Spindle RPM and Average Spindle RPM	Production in Hanks and Kgs

TPI	TPM

Actual Grams/Spindle	Expected Grams/Spindle

Meter/Minute	Spindle Speed

Various Stop Time	Doff Stop with Duration

Minutes/Doff	Doff/Hour

Manual Stop with Duration	Minutes/Manual

Manual/Hour	Short Stops with Duration

Minutes/Short Stops	Short Stops/Hour


Long Stops with Duration like Electrical, Mechanical and etc

Hour Wise Production(Hanks and Kgs) and Stop(Manual, Doff) Report with Analysis

Instant alerts for Order Status, Stoppages, Doff, etc..

Production Planning and Order status Reports	Automatic and Manual Doff

Doff Alerts & Reports	Order Planning

Order Analysis

Automatic and Manual Employee Planning and Allocation	Employee Analysis

Dashboard For Immediate Response	Various Types Of Charts Like Line, Bar and Pie

Monitoring Screen For Production, Stoppage, Spindle RPM and Employee Details

Hour / Shift / Day wise /From To Production and Stoppage Reports

Monthwise Report For Production and Stoppage

Comparision Report For Any TWO Parameters

Units/Kgs

Usage Of Bar Code

Count Details	Order Details	Stop Code Details

Operator Details	Technician Details	Supervisor Details

Operator Group Details	Technician Group Details	Supervisor Group Details

Multilayer Lamp

To indicate Doff Stop	Manual Stop

Energy Details

Line Voltage(R Phase,Y Phase, B Phase)

Phase Voltage (RY Phase,YB Phase,BR Phase)

Current (R Phase,Y Phase, B Phase,Total)

Power Factor(R Phase,Y Phase, B Phase, Average - Instantaneous)

Watts (R Phase,Y Phase, B Phase ,Total)

Frequency

VAR (R Phase,Y Phase, B Phase ,Total)

VA (R Phase,Y Phase, B Phase ,Total)

KWH

Humidity

Minimum Humidity Value(Rh)	Maximum Humidity Value(Rh)	Live Humidity Value(Rh)

Temperature

Minimum Temperature Value(Celsius)	Maximum Temperature Value(Celsius)	Live Temperature Value(Celsius)

Features

Web Based Monitoring System is a microprocessor based real time production monitoring system. It acquires data directly from the machines by means of signals. Web Based Monitoring automates the production and stoppages data directly to computer for spinning departments.
Doff, Manual and Other stoppages are directly recorded to computer as Doff, Manual and Other stoppages. This greatly helps the management to control the stoppage variation and thereby to improve productivity.
For every stoppage, Web Based Monitoring System records the start time and end time of the stoppage against the machine, shift and date. The user is allowed to change a suitable reason for such a stoppage from the existing stop reasons at the end of a shift or latter on. Also, the user is allowed to eliminate certain type of stoppages for which the duration is less than out of production time so and which are not considered while production calculation. This greatly improve the accuracy in production calculation.
Web Based Monitoring System Production information with respect to Spindle RPM, Production, Efficiency and Stoppages are available to the user up to the minute.
User friendly Web based Software. User can monitor the industry anywhere from the world through Internet. Integrated information of all Machines at one place. Monitoring Screen to show current month, Previous Shift, Previous Day and current shift status with easily understandable user friendly GUI.
Dash board for cumulative display of collected data in a single page. Running and Stoppage machines with their percentage. Efficiency wise machines counting with percentage. Instantaneous and Running shift efficiency and production data in the dash board view.
Various Reports on Production, Stoppage & Efficiency based on selected criteria.
Each detailed report will say the working machine's for the day performance along with the up to date performance is the special quality of Web Based Monitoring software.
Performance of any Machine, Count, Employee or Group can be analyzed at any point of time for any chosen period of working. For any chosen period can be analyzed.
Count Changes for completed shifts with high level authentication.
Real time and past data comparison on Machine, Count, Operator, Technician, Supervisor, Operator Group, Technician Group, Supervisor Group, Buyer, Order etc.,.
Periodical Break analysis and Efficiency Graphs to improve Production and Quality.
Production Planning and Order status Reports.
Projected Production information to improve current shift Production & Efficiency.
Our Web Based Monitoring software allows the user to input worker's planning and existing men allocation and details.
Total working performance of Mills for last shift would be immediately available to the current shift Executives.
Total working performance of the Mills for a day would be immediately available after the end of the day to the Top Executives. Month end Production report and stoppages analysis reports are immediately available after the month end without any manual preparation.
There is no manual calculation and integration is required at any point of time for any kind of report.
As the production parameters are directly recorded from the machines, the special efforts of the system can be realized and the time reduction in the clerical work can be understood.
Web Based Monitoring System is also allows direct input for production and other working details. Which are not censored by Web Based Monitoring System. This helps the management to have total production monitoring through computer. The management can realize the completeness in computerizing the production activity.
In most of the reports Mills standard has been compared.
More than 200 different kinds of reports are available. Each of these reports are carefully designed and are very meaningful to control the production routines in all respects.
Graphical representation of data with respect to productivity and stoppage are also available for quick and easy understanding of the Mills performance.